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What to do when the extruder stepper gags

Discussion in 'Troubleshooting' started by Lance Weston, Aug 8, 2024.

  1. Lance Weston

    Lance Weston Active Member

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    I began to print a larger object. The extruder would start to skip steps at so time into the print. I found as the temp went up it failed earlier and as the speed went down it failed earlier. I posited that the filament was probably flowing out of the print head faster than the feed speed causing too much build up of plastic.

    I brought the speed way up and now was printing perfectly, with the exception of some ringing in the print.

    So if you have the problem I would take the temp down or the speed up.
     
    mark tomlinson likes this.
  2. Lance Weston

    Lance Weston Active Member

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    I am making up some non critical parts. I have been using old PLA of various manufactures just to get rid of it. I use the Partsbuilt system board. I found this one roll that would not complete a print. In looking at the filament after the extruder stepper began dropping steps I could not find anything wrong. The extru8der stepper was running pretty cool. I began bringing up the current until the stepper hit 120F during print. I took the extruder temp up to 235C. Now it worked.
     
  3. mark tomlinson

    mark tomlinson ༼ つ ◕_ ◕ ༽つ
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    Stepper motor could be getting weak. It may have a winding failing. I would try another since the stepper motors are not expensive. If that fails then the Pololu driver for it may be having issues.
     
  4. Lance Weston

    Lance Weston Active Member

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    First thing I did was to replace the 42mm stepper with a 48mm stepper. I then adjusted the current.
     
  5. mark tomlinson

    mark tomlinson ༼ つ ◕_ ◕ ༽つ
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    As long as the new stepper has the same step profile (degrees per step) you should be fine then. You would have already accounted for any extra current it might have needed in that case. Thing is, if degrees/step were wrong it would be wrong in all cases, so not your issue.
     

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