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Heat-Resistant Borosilicate Glass vs window glass etc.

Discussion in 'Troubleshooting' started by tesseract, Apr 15, 2013.

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  1. tesseract

    tesseract Moderator
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    Just been reading in a forum here https://groups.google.com/forum/#!topic/deltabot/vIXyUzIx8t0 on borosilicate glass vs window glass and there seems to be two distinct camps.

    The main concepts are reasons for borosilicate glass is that it is extremely flat and that is very heat resistant great for the ABS but others have successfully used standard window glass successfully for anywhere from months to years. With prices ranging from $30 to $50 for the "b" (borosilicate) glass and $3 for window glass there seems to be quite a difference of very focused differing ideas of how b glass and window glass will work.

    The discussion range from using temps from 75C to 125C or more with success in both camps. The "b" group seem to think that it is hit and miss with window glass as if it does work the glass was probably an odd piece that simply had the heat stresses in it when it was made that happened to be fairly even and that is the reason the glass ddin't crack but then the shear number of successful users seems to negate that fact or imply that is actually not that rare to have happen.

    Another aspect that was mentioned was suing mirrored glass for its flatness and also tempered glass which tends to have heats stress fairly even much more so than standard window glass.

    Both can easily be cut as I witnessed in some videos the process was identical except for the application of 3-in-1 oil applied on the score mark for the "b" glass never had to do that with standard glass but maybe I am just old school. They also stated that using frosted glass seemed to help with the adhesion of the parts. One individual I believe using PLA actually had his parts simply pop off the glass as it was cooling after the print no need to be removed.

    Now I don't want to start a "b" glass against the window glass war here but thought you all may want to take a look at what they say instead of jumping in whole heartedly with the "b" glass I myself will probably try window glass and tempered glass just to see I can order the "b" glass if needed but I think I have some other glass right around here.

    Anyway good food for thought enjoy the link in case you missed it here it is again

    https://groups.google.com/forum/#!topic/deltabot/vIXyUzIx8t0
     
  2. Printed Solid

    Printed Solid Volunteer Admin
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    My opinion on this topic is that you're really talking about small $$ and small time investment so its not that big of an issue. Its also probably a total non-issue unless people start going to sub 100 micron builds with the robo.

    If you're not happy with the stock build plate, buy a piece of plate glass (I use a piece of mirror glass, cut to size at Lowes: $2).
    If you find that you're breaking that too frequently, get a piece of tempered glass.
    If that's not working, buy a piece of borosilicate glass (trade name pyrex)
    I've also read about people using marble tile, which seems promising as well.
     
  3. Ezra Zygmuntowicz

    Ezra Zygmuntowicz New Member

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    I have true Schott Borofloat™ borosilicate print beds in 200mm x 214mm(8"x8.5" approx.) x 3mm thick with ground edges for $15/each here >>

    http://trinitylabs.com/products/borosilicate-glass-table-for-prusa


    I don't want to fan any flames about the boro wars either and also don't want to just jump into your forums here and link to my web shop so I will back up why *I* personally prefer boro over all other print surfaces and share some tips and tricks if you do decide to go for it.

    I'll preface this with full disclaimer about being the founder of TrinityLabs and designer of the Aluminatus TrinityOne printer and also let it be known that I have been a borosilicate glass artist as well as scientific boro lampworker for over 20+ years now so I do know a few things about boro's properties as well as have the cheapest sources for it at $15 for what everyone else charges $25=$35 for, and I garantee the glass will show up unbroken during shipping or I will keep shipping new glass beds until you get a non broken one(thousands of print beds shipped and *one* broken in shipping so far!)

    There is a difference in flatness with the hjigher quality bork as well as a better adhesion of your bottom layer even to plain boro compared to soda lime glass or window pane/mirror glass. One of the nicer properties of boro as a prinbt bed is the coefficient of thrmal expansion is very low. Meaning even if you heat the glass very fast it will not expand or contract very much at all. This is a desirable property because normal glass will expand and contract when heated and cooled much more. This can lead to frustrating artifacts in your z layer alignment that look like z-wobble but is actually much worse as it is hard to figure out.

    With normal soda lime glass as your heater for the bed(kapton, silicone, PCB heater, etc) heats up and cools down as well as turns on and off the current flow during printing while trying to keep the bed at the desired temperature, the normal glass can actually be bowed and concaved by the heater element enough to cause inconsistent Z layers and make you think your z axis is out of alignment or your leadscrews or smooth rods are bent. But what is actually happening is the glass is bowing up as much as 1mm in the center when current flows through the bed heater and then flattening back out or even going concave when the current turns off.

    PID tuning the heated bed instead of using bang bang style heating will help a lot with this issue but boro will help even more as long as you don't try to stick a kapton or silicone heater directly to the glass with adhesive.

    As far as getting your prints to stick to the glass with the true borofloat i carry as long as you keep it clean from fingerprint grease or oils with windex and lint free newspaper or lint free towels or clean it with acetone every now and then you can get amazing results with just straight glass uncovered for both PLA and ABS.

    But to make things easier for PLA I recommend mixing PVA glue(white elmers glue you used to eat in 2nd grade;) 1 part glue to 10 parts water. Then heat up your bed to 65C and spread/wipe a thin layer on with wadded up tshirt or newspaper.

    This works ok for ABS as well but what works better if you are having issues sticking ABS directly to the *clean* boro is either ABS Juice or Aquanet hairspray. The magic recipe for ABS Juice is 4" of 3mm high quality ABS filament or 8" of 1.75mm chopped into bits and disolved into 1 fluid oz of acetone. For making multiple fluid oz's aty once just keep the same ratio and let the ABS particles dissolve for 12-224 hours in a mason jar or some other non plastic corrosion resistant container. Then when it is time to apply the ABS juice heat your bed up to 9%C or so and wipe on a thin layer with an old tshirt or wadded up newspaper or paper towels. The acetone will evaporate immediately on a hot bed and leave behind a thin milky film that makes your bned look like lightly frosted glass.

    Applying hairspray is pretty much self explanatory ;)

    If you still have issues then it is time to get some PET or Kapton tape and apply it to the entire glass bed and then apply the {VA glue, ABS juice or hairspray right on top of the tape.

    Hope the tips make it ok to post a link to my web shop but I will beat any advertised price on boro print beds online ;) And I also do cheap wholesale in bulk as well.
     
  4. CAMBO3D

    CAMBO3D New Member

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    if you sold and shipped anything on time, id recommend it. :rolleyes:

    One your boro is smaller in size we need a 10x10.
     
  5. Seshan

    Seshan Active Member

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    @Ezra, I would be interested in a 10x10 piece of boro, and I'm sure others would be too. Right now there are not that many people here, but once they start getting their RoBos we should see more people, and more interest in boro glass. What would a 10x10 piece end up costing?
     
  6. Printed Solid

    Printed Solid Volunteer Admin
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    Thanks for the detailed info! Is there any way to machine the BSG beyond completely cutting through or is it just too brittle? I know that people seem pretty happy with the binder clip solution, but I'm worried about crashing my nozzle and would be willing to pay more for a glass solution that doesn't increase profile.
     
  7. tonycstech

    tonycstech Active Member

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    What do u mean by binder clip ? There is no room for binder clip to go on the sides.

    I use 9X9 inch $5 mirror from wallmart. There is no way i can attach it front to back.
    There;
    DSC06480.JPG
    Is there another way to do it ? Maybe something i can print ?
    I tried many things and many designs but nothing worked as well as expected.
    I need something that would allow me to easy remove.
    Just cant think of anything anymore :(
     
  8. Seshan

    Seshan Active Member

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    That's because you are using 9x9 and not 10x10. Get rid of that mirror (whats on the back? Probably not great for heat) go pick up a 10''x10'' x 1/8'' piece of glass for like $3
     
  9. Melody Bliss

    Melody Bliss New Member

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    Tony, have you thought of using magnets to hold the plate in place? You would want neodymium ones so they're super strong.


    Sent from my iPhone using Tapatalk
     
  10. tonycstech

    tonycstech Active Member

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    10x10 glass for $3 from where ?
    Sure i could use slightly bigger build platform but then that stupid bed wire will get in the way of the nozzle. Cant think of anything to hold it in place.
     
  11. Printed Solid

    Printed Solid Volunteer Admin
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    2 people like this.
  12. Printed Solid

    Printed Solid Volunteer Admin
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    I guess my bed needs a bath:)
    I've been opening a lot of cardboard boxes in my shop over the past couple days!
     
  13. tonycstech

    tonycstech Active Member

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    This sucks. You removed handles on those clamps. + its hard to remove your bed now.
    I want my bed to be removable just my lifting it up, otherwise there is no use for it for me.
    i will try to model some clamps that are eazy to modify, will see where i get.
     
  14. Printed Solid

    Printed Solid Volunteer Admin
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    Seriously? Those handles are designed to be removed. Office workers all over the world without any technical ability seem to be able to handle them just fine.
    It takes about 2 seconds to remove and replace them.
    I'm sure you can design something better, but it seems like a silly thing to bother with.
     
  15. tonycstech

    tonycstech Active Member

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    Dont these clips scratch bottom of ROBO3D heat bed ?
    That was 1st thing i saw when i tried them.
    Not only they did not work (because handles would get in a way) but also damaging the bed.

    I have a simple solution:
    Back screws are somehow longer then front (or so it is with my printer)

    0.jpg
     
  16. mark tomlinson

    mark tomlinson ༼ つ ◕_ ◕ ༽つ
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    I have been using the clips since Oct.
    They have been off/on many, many times.

    No scratches to the boro or the bed.

    I have an earlier model so my bed looks a little different, but the clips hold the glass to the bed just fine. You can remove the handles if you mount them on the sides, on mine the glass overs the entire bed so they are off the ends.
     
  17. tonycstech

    tonycstech Active Member

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    So as i go shop for a tempered glass earlier to day, i learned something.
    While back when McDonalds Big Mac was BIG, some idiot who could not control his eating amounts made McDonald to change Big Mac size making it nearly half. (yet the price did not go down but up.)
    Not too long ago (maybe year or two) another idiot went to a store buying sheet of glass. He ended up cutting him self. Since then DomeDepot Lowes and Ace Hardware etc do not sell GLASS SHEETS nor tempered once.

    So my question is this:
    Is there a store where idiots dont usually shop at that is left unaffected and still sells glass as well as tempered glass sheets cut to size ?

    I tried Speedy Glass but they were closed for the weekend.
    Any other US stores that aren't hard to find ?

    Life gets harder every day :(
     
  18. Printed Solid

    Printed Solid Volunteer Admin
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    I'm sorry to report, but you are not going to be able to find a store where idiots don't shop.

    Hmm. maybe that's just something in your state or even just your town? I've bought plate glass from lowes here in Delaware as recently as July. Are you close enough to the border of another state where you could drive or call over to a store across the border and ask them? Where I live, I can make it to home improvement stores in Delaware, Pennsylvania, New Jersey, and Maryland within about half an hour.
     
  19. tonycstech

    tonycstech Active Member

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    I live in Washinghton. Lots of people here (minority such as idiots and gay) dictate laws that effect majority.
    Too far to travel to border so ill just order online for $3+$17 shipping :(
     
  20. warlocke

    warlocke Active Member

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    Or, you could just google a local glass shop. Lowes and Home Depot aren't the only places in existence.
    In fact, you would probably have better luck getting scrap glass for almost nothing from a glass shop.
     
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