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PLA not sticking and a lot of disorder in the prient

Discussion in 'Troubleshooting' started by Sultan, Nov 30, 2013.

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  1. Sultan

    Sultan New Member

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    Hello dear Robotiees

    finally i got my Robo 3D but i have been spending the as 3 days trying to figure out why the plastic is not sticking to the bed.

    i have a ABS bed and i have followed the instructions to the letter but no use. i am feeling that the extruder is not effectively controlling the flow of plastic, the skirt and brim is not coming good and the flow of plastic during it is un-consistence .

    can i ask some questions.
    - during the time waiting for the extruder to reach the right temp, plastic is still coming from the nozzle is that normal (before i hit run a lot of plastic comes out of the nozzle but how come)
    - dose the fan speed play a role in the plastic becoming more solid quicker?
    - when i print with PLA on (190 temp and 0 degree for bed) the plastic doesn't stick at all so i tried to heat the bed at 80 and i found that the plastic is sticking but after like 2/3 pf print the hole print comes out and stick to the nozzle and the print is ruined. i am not using painters tape i will try that after but i am still thinking that there is another problem because so many access plastic is coming out during movement (with no actual print) that is causing a lot of problem.

    i am going to attach some images of the prints and i would be really grateful if someone can assist me on this.

    thanks
     

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  2. mark tomlinson

    mark tomlinson ༼ つ ◕_ ◕ ༽つ
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    First let me say that PLA is the most problematic for me as well. It either sticks really great or not at all... I almost never have issues with ABS.

    Try the Kapton tape/painters tape over the bed. That plus some GlueStik applied before the print can help a lot (it certainly does with ABS). You can try the blue tape w/o any gluestik as well (that actually is a happier combination for me with PLA).

    Also make certain your Z axis is correctly positioned. There are a number of threads on this. Your filament should have a flat (not rounded on top) look when the head lays a bead. With my efforts if the Z was too high the filament would not stick.

    However today I had a model that just would NOT stick and work with PLA and when I switched to ABS it was almost flawless...so clearly I still have some tweaking to do in some cases with PLA :)
     
  3. Sultan

    Sultan New Member

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    thanks mark for your help i will try the painter tape

    as for the z level i tried to level it many times using the paper. but no matter what i do the filament will not stick
    it only stick when i heat the bed about 80 degrees.

    but even then after certain layers the print somehow stick with the nozzle and comes out from its place.

    i just want to note that i am using the filament that comes along with the printer I still didnt use fresh material. could this be a problem of the material it self?
     
  4. mark tomlinson

    mark tomlinson ༼ つ ◕_ ◕ ༽つ
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    In a general sense: not usually. In specific: every roll of material I have tried (7 so far) has varied a little on the 'sweet' spot. SO while 220 might be the suggested nozzle temperature, 225 might work better (or down a little, you get the idea). I run a couple of small test prints though a spool and see what it looks like and adjust from there. When I find a sweet spot I write it on the spool.

    Generally, other issues (like the bed not being level or the Z is a bit too high/too low) will be the first things to check.

    I assume you are using Repetier, some of the other software (like Cura) has other issues that need to be tweaked in the settings for the printer to work well. Cura really does tend to use too fast of a print speed for almost everything.
     
  5. Printed Solid

    Printed Solid Volunteer Admin
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    At 80C, you'll get crystallization of the PLA and excessive shrinkage, which will cause the print to lift.
    You should be able to print without heating the bed at all, but if you are wanting to heat it to make sticking a little easier while you are learning, try 55 max.
     
  6. Sultan

    Sultan New Member

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    thanks Matt i will try 50

    the rezone i am using heat bed with PLA is because if i switch off the heat bed nothing at all will stick on the bed.

    Mark i did not try to raise the temp more than 220 but with heated bed. i will try 220 with 50 degree heat bed.

    thanks guys for the help
     
  7. mark tomlinson

    mark tomlinson ༼ つ ◕_ ◕ ༽つ
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    Just bump the numbers in small increments (5-10 degrees max) and ses what you get. You should not need to heat the bed more than little for PLA (and that really should not be needed).

    Try the tape. Ff you are going to print directly on the glass use hairspray (although my results with hairspray have been hit-or-miss). Sounds like you might want to try bumping the extruder temp a bit (small increments).

    I never used the sample filament they sent, but as I said each roll can be different...you are probably going to want more anyway :) Once it does start to work you will probably go through it pretty quickly.
     
  8. Sultan

    Sultan New Member

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    ok so i am starting to get close after many tweaking and adjustment (using painters tape it improves the stickiness of the plastic but still sometimes doesn't stick well).
    this time i tried to print the pyramid cube and i was somehow successful. but i have some questions i would like to ask.
    - i thought about checking the bed level so i brought a spirit level and i found the bed is not leveled and this might create problems during prints as i understand. can someone explain to me if this is correct or will the adjuestment of the z axis in both sides compensate for that. (see the pic below).
    - if you take a look at the finished print of the pyramid you can notice that at the final stage of the printing the nozzle went down on the print making a hole and melting the plastic. is this normal or do i have to configure something? please take a look at the pic.

    thanks again guys
     

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  9. mark tomlinson

    mark tomlinson ༼ つ ◕_ ◕ ༽つ
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    While 'level' in a normal sense is probably a good thing, generally what they mean by bed level is the Z axis is consistent across the bed. I have no idea how close to 'level' (like you are doing) my bed is--probably not hideous, but it is not true level--but the Z axis is tight and consistent pretty much everywhere.

    Tesseract has some good threads on this:

    http://forums.robo3dprinter.com/ind...n-i-dare-ya-put-me-down-again.1326/#post-8751

    http://forums.robo3dprinter.com/index.php?threads/your-bed-a-preemptive-solution.1116/

    and this is good stuff too:

    http://forums.robo3dprinter.com/index.php?threads/just-got-your-printer-things-to-keep-in-mind.1161/
     
  10. mark tomlinson

    mark tomlinson ༼ つ ◕_ ◕ ༽つ
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    While I resisted adding the spring loaded bed levelers Tesseract provided (it is a bit of work to print and then install them) I eventually added them and love it. I now easily set/check the level to just about any consistency.
     
  11. Sultan

    Sultan New Member

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    ok guys finally i am able to print without any problems of the PLA not sticking by using paiters tape and heating the bed at 50 only on first layers (of course i am still facing other problems but i am learning on the way)

    thanks Mark and everyone for your help and support.

    but i had a question about designing 3d models
    when i try to use 123D or Blender to design 3d models and when i use metric in both according to the dimensions i want in the real object i face a problem when opening the STL file in Repetier. the size is not coming as in the design program either i need to scale it down or up and that misses the entire design because i don't no how much should i scale it since i already used exact measurements on the design program. anyone have any thoughts about this?

    thanks again
     
  12. Printed Solid

    Printed Solid Volunteer Admin
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    If you're designing in metric, maybe it is defaulting to cm or m when it should be mm, so you should only need to scale by a factor of 10 or 1000.
    Adjust your settings for your design program so that your default units are in mm and you should be in good shape.
     
  13. Sultan

    Sultan New Member

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    Thank you for replying to me

    actually when i used 123d i but the default value mm but when i exported to Repetier and printed the design the scale was missed up. for example i put the radius of the circle 11mm on the actual print it was 22mm another cylinder shape was like 7mm radius and it came 14mm.

    is it still a problem in the design program or is there a configuration in Repetier that can fix this.

    FYI when i used Blender with same measurements Repetier was unable to show the design until i scale it by 500+

    thanks again for your help and support
     
  14. tesseract

    tesseract Moderator
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    first of all I can almost gaurantee the reasons you prints are not sticking the orignal z height above the bed
    you are having intermittent problems on many s
    urfaces and the soluition is to adjust the z height adjustment screw
    I can immediately tell by your prints and specifically the skirt around your print your z adjustment is too high it was very in the last picture in you early post

    the fine adjustments on this printer are primarily done visually but people are in such a hurry to get a print they never stop to get it right. They go ahead and let it finish good or bad. The skirt is probably the most important aspect of how a print is going down on the bed surface

    Look at this image notice ther skirt in this image it is flattened and yet solid
    THAT should be the starting point for eveyr print ABS PLA NYLON LAYWOOD PHA the main thing that layer is PUT DOWN on the bed surface. If you see in this image there is a single line that seems higher than the rest that happened when I lifted the extruder chassis manually and that line was the result most novice printers who have issues with their prints sticking have several of those high lines as their first layer and they are all way too high. I can't blame them for the mistake because visually it actually looks ok if you do not know what it should look like.

    Your skirt looks like that single high line and that is why your prints are lifting it is actually quite simple

    your filament is being set down gently on the bed and it will move and lift and pop off

    In this image you see my skirt as the outermost ring but if youlook carefully you see it is actually teo loops thinks but it is flattened enough to make it appear as one line that should be your goal for now
    first layer example-small.jpg
    FOLLOW this rule and you will be better off and not waste your time or filament

    "Look at your skirt if it is good continue with the print if it is bad STOP the print right there make the adjustments and restart. Repeat as long as the skirt looks bad"

    now as far as what you use on your bed to get it to stick better
    The debate is wide and varied but as you can see in this printer my solution is hairspray and glass for PLA and ABS (won;t go into the others)

    I use this for several reasons
    number one it works when the first layer is PUT down properly.
    bu that is not a good enough reason the other methods will also work IF the first layer is OUT down properly these include such a wide variety it is not even funny:

    Blue tape, Glue stick, Kapton tape, Cardboard, Newspaper, Masking tape, Acetone slurry etc.

    these all have one thing in common that makes them fall far short of hair spray on the glass the primary factor is they add height which will affect the first layer height. the glue stick would probably be the best out of these.

    Other things include the finish add to things like paper and tapes to make then work better for their intended purpose blue tape has a waxing type of finish and depending on the manufacturer of it it can either be an issue or it may not be it depends. All of these will need to be removed and reapplied over time time the tape is the most difficult to reapply because you have to line up the edges pretty closely in order for it not to affect prints that span more than the width of the tape.

    Hairspray as one downside and that is that some works well and some doesn't work at all but thankfully here in the US we have a brand called aquanet extra super hold and it works extremely well and just recently we come to believe it is because of two chemicals that work seperately or together they are

    VA/Crotonates/Vinyl Neodecanoate Copolymer,
    Acrylates Copolymer,

    so outside of the US look for hairspray that contains either of them with focus on the first one and should probably be OK
    the best part is that aquanet is cheap

    theother benefitsbeside cheap is that it washes off with soapy water with no residue and add no height and can be ussed several time over and over and if you need more just spray on abit more very fast


    BUT remember the First layer must be PUT DOWN not laid down in order for it to really work well and that pic shows how it looks after I PUT my filament DOWN each time that is the key to getting it to stick.

    Feel free to direct any questions you may have I will try and answer them as well
     
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